Toilet soap making plant (from soap noodles (from ready-made raw soap)) (Toilet soap finishing plant) :
As mentioned before, main raw-materials for toilet soap is oils/fats. But at some place this is not available easily. So at that place it is easy and convenient to make toilet soap directly from soap noodles (or soap chips) (raw soap). In that case main raw materials used for making toilet soap from is soap noodles (ready-made raw soap), water, color, perfume, preservatives, additives etc. This process is started from soap mixer machine where desired color, perfume preservatives, additives etc. are added. The mixed soap is then fed in to the soap roller machine where it get homogenized, finishing and final output soap in form of thin ribbon. The same thin ribbon is fed in to the duplex plodder machine which used for highest compression, finishing of soap and which produced final output of soap in bar form. Automatic soap bar cutting machine is kept next to duplex plodder outlet and which cut soap in bar form. The next process is cutting of soap bar in to cake (table) which will be with suitable size of soap stamping process. Then the soap stamping machine (automatic soap stamping machine in big capacity) is used to stamp final soap in tablet (cake) form. The stamping dies of stamping machine are made specially according to buyer's selected logo, design, brand name so buyer will get final soap with desired logo, design and brand name. A process flow chart is given here for more understanding :
PROCESS FLOW CHART (MANUAL FEEDING TYPE) :
PROCESS FLOW CHART (AUTOMATIC FEEDING TYPE) :
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Toilet soap finishing process
can be divided in mainly five following process :
» Soap Mixing
» Soap Rolling
» Soap Double extrusion (Plodding)
» Soap cutting
» Soap Stamping |